Krishani Product Development created the Square Encapsulation Mold, made of silicone, an advanced device for the assembling of high-performance electronic parts. This encapsulation mold can encapsulate stainless steel plates in a robust and accurate encapsulation. Its construction was extremely sensitive because any leak or deviation from perfect dimensions would quickly abolish the functionality of the mold.
Introduction:
Square Encapsulation Mold, Micro-sized precision mold, Silicone encapsulation mold, Leak-free mold design, High-performance electronic parts mold, Dimensional accuracy in molds, High tolerance mold manufacturing, Custom mold development, Krishani Product Development
Approach:
Krishani's key consideration was the production of a quality mold that would ensure the perfect performance of the electronic part. The team considered the following:
- Dimensional Accuracy: Exacting size and shape to ensure proper closing of the mold without allowing any leaks.
- Leak-free design: It ensures no leakage of stainless steel during the process, which maintains the integrity of the part.
- Prototype Validation: Developments of prototypes had to be developed and rigorously tested for perfection before the production tooling began.
- High Tolerance: Ensuring tolerances were maintained the same way at all stages of the production.
While dealing with a small and intricate component was troublesome, the team still managed to maintain the tolerances very accurately. As a result, the prototype received the approval on the first attempt.
Product Development Strategy:
The product development process involved several stages:
- In-House Design: Krishani designed a detailed design using in-house knowledge, material shrinkage, and dimensional tolerances.
- Prototyping: The first set of prototype production was carried out to test the functionality of the mold, mainly leakage prevention and dimensional accuracy.
- Refinement: Once all testing has been thoroughly done, the final design was set aside for discrepancies.
- Tooling Production: After the prototypes met all requirements, tooling for production was initiated to ensure consistency and scalability.
This ensured that the mold was dependable, efficient, and of the caliber the client wanted.
Conclusion:
The Square Encapsulation Mold project was a huge success. Krishani's precision and quality control ensured that the product exceeded even the client's expectations. It passed on the very first trial because of the precision, no leakage issues at all, and flawless performance.
The client was pleased with the quality of the mold and with the quick turnaround time. Krishani's focus on maintaining strict tolerances and delivering the best solutions proved them to be a reliable partner in product development. This achievement points to Krishani's capability to take up complex challenges and deliver innovative, high-performance molds customized to clients' needs
